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LayonMed
Computer 3D Design · Craniomaxillofacial & Plastic Surgery

Custom 3D computer-aided design for CMF plates, orthognathic fixation systems, and patient-specific onlay implants — engineered to submillimeter accuracy.

Explore Services Our Process
0.1mm
Design Accuracy
500+
Cases Designed
2–5d
Planning Proposal

Trusted by surgical
and dental specialists

Years of close collaboration with multi-disciplinary teams — from craniomaxillofacial surgeons through to the dental technicians shaping the final restoration.

Maxillofacial & plastic surgery

Maxillofacial & Plastic Surgery

Reconstruction, orthognathic surgery, craniofacial trauma, and aesthetic procedures.

Dentistry

Dentistry

Implant planning, prosthetic design, and occlusal rehabilitation workflows.

Dental technicians

Dental Technicians

Lab-side fabrication support for splints, surgical guides, and dental restorations.

Orthognathic Plates Cranial Implants Patient-Specific Onlays Zygoma Plates Mandible Reconstruction Virtual Surgical Planning Titanium 3D Printing PEEK Implants Orbital Reconstruction Cutting Guides Orthognathic Plates Cranial Implants Patient-Specific Onlays Zygoma Plates Mandible Reconstruction Virtual Surgical Planning Titanium 3D Printing PEEK Implants Orbital Reconstruction Cutting Guides

Custom
solutions

Every implant and plate is designed on the patient's own CT and dental scan, then reviewed with the surgical team before manufacturing.

01

Orthognathic Surgery

Le Fort I, BSSO and genioplasty planned from the CT and dental scan, delivered as occlusal splints and patient-specific fixation plates.

  • Le Fort I plates
  • BSSO plates
  • Genioplasty plates
  • Occlusal splints
02

Tumor Reconstruction

Virtual resection and fibula-flap reconstruction — segment positions, cutting guides and the fixation plate planned together to restore the native contour.

  • Resection guides
  • Fibula cutting guides
  • Reconstruction plates
  • Plate planning
03

Surgical Guides

Cutting, drilling and repositioning templates that translate the virtual surgical plan into the operating room.

  • Osteotomy templates
  • Drilling templates
  • Segment repositioning
  • Implant drilling guides
04

Patient-Specific Plates

Titanium fixation plates designed from the patient's CT, with screw corridors checked against tooth roots, nerves and osteotomy lines.

  • Mandibular plates
  • Midface & zygoma plates
  • Orthognathic plates
  • Trauma plates
05

Patient-Specific Implants

Custom load-bearing implants for complex skeletal defects, designed from the CT in implant-grade titanium or PEEK.

  • Cranial implants
  • Mandibular reconstruction
  • Orbital floor implants
  • TMJ prostheses
06

Onlays

Patient-specific facial onlays for contour augmentation, asymmetry correction and post-traumatic restoration.

  • Mandibular onlays
  • Malar onlays
  • Supraorbital onlays
  • Cranial defect onlays
07

Dental Solutions

Implant drilling guides and occlusal splints planned from the dental scan and CT.

  • Implant drilling guides
  • Michigan splints
  • Occlusal splints
  • Bite registration
How It Works

From CT scan
to surgery

01
DICOM Data Submission

Send the patient's high-resolution CT scan. We segment and reconstruct a precise 3D model of the bones, teeth, and soft tissue.

02
Virtual Surgical Planning

In combination with the surgical team the osteotomies, movements, and implant positioning are virtually planned and designed.

03
Implant & Plate Design

Patient-specific implants are designed using advanced CAD software, optimized for anatomical fit, biomechanical load, and screw placement.

04
Review & Approval

Design files are shared with the surgeon for review and approval.

05
Manufacturing & Delivery

Approved designs are sent directly to certified manufacturing partners for 3D printing in medical-grade titanium or PEEK.

Workflow from DICOM upload and AI-assisted segmentation to VPS design and patient-specific surgery
State-of-the-Art Engineering

High-End
technology

We work with state-of-the-art innovations and the most modern planning solutions — this is what we specialise in. Select a technology to learn more.

AI segmentation
AI Segmentation

Fast, precise segmentation of teeth, mandible, skull, sinuses, and soft tissue.

Soft tissue simulation
Soft Tissue Simulation

Estimation of likely postoperative soft-tissue contour, with documented modelling limitations. Not a guaranteed visual outcome.

Automated workflows
Automated Workflows

Script-based standardization for faster, more reproducible planning.

Automated protocols
Automated Protocols

Clear reports showing position, thickness, stability, and design details.

Clinical Collaboration

Designed with
surgical teams

Cases are planned together with the operating surgeon, refined in software, and reviewed before anything is manufactured. The aim is a plan that is clear to execute and a plate, guide, or implant that seats where it was designed to.

Start Your Case

Built from the patient's own
anatomy

Send us a short enquiry and we will arrange a secure channel for the patient's CT and dental scan. A planning proposal is typically returned within 2–5 working days, case-dependent. The manufactured plates and implants are timed to your surgical date.